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Automatic HV Cable Harness Manufacturing

KYLIN-780

  • The machine can complete the functions of pre-feeding, cable feeding and cutting, inner/outer ferrule assembly, foil laser stripping, shield cutting/flipping, connector insertion, seal & cap assembly.
  • PLC drive system and the full servo motor powered mechanical structure applied, which guarantees precise and stable performance.
  • HMI operation. All processing parameters can be saved. Production content can be edited and sent upon request.
  • Applying CFM (Crimping force monitoring) and CCD (Terminal inspection). Real-time monitoring the whole producing process and recording every terminal crimping data. Ensuring the productivity.

Technical Parameters

Cable Cross-section:16mm²-120mm²
Feeding Length:600-9999mm(can be customized)
Crimping Capacity:15KN
Efficiency:200pcs/hr(According to the different processing conditions,the speed will be different)
Power Source:3 phase 380V/50Hz
Compressed Air Connection:0.5Mpa-0.7Mpa
Weight:4500KG
Equipment Size:L15900*W3695*H1900mm
Function:Pre-feeding, cable feeding and cutting, inner/outer ferrule assembly, foil laser stripping, shield cutting/flipping, connector insertion, seal & cap assembly
Stripping Outer ferrule:0-60mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision is 0.05mm
Laser stripping foil:3-50mm, the residual size of one circle of aluminum foil is less than the thickness of the outer insulation skin, the residual size of sharp corner is less than or equal to 4.5mm, and the cutting accuracy is ±1mm.it does not hurt the woven net and insulation skin
Cutting shield:5-55mm, cutting accuracy ±0.4mm
Turn back shield:5-20mm
Stripping Inner ferrule:0-55mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision ±0.05mm
Crimping module:10 tons and 15 Tons Servo motor with mute specification
Production rate:Less 18 sec per single-terminal

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