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Full-Automatic Low Voltage Wire Harness Manufacturing Machine
ZE-680
Equipment Configuration
- With the German high pixel CCD inspection system
- Module (THK), Electric engine (YASKAWA), Pneumatic mould (SMC), Sensor (Omron), CCD Camera (Basler), Reducer (Nidec-Shimpo), PLC (Keyence), Servo drive (Mitsubishi)
- The maximum productivity can reach to 1200pcs/hr
Equipment Function
- Wire selector up to 50 different specifications and colors of wires
- CCD visual inspection, CFM (Crimping Force Monitoring), Insertion/Pull-back force detection
- Both-end terminal stripping, Sigle-end housing Insertion
- Simultaneous multiple housing insertion
Technical Parameters
| Efficiency： | Both-end crimping, single-end insertion, about 1200pcs/hr (Depends on different producing process and the functional module quantity, productivity is different) |
| Drive Mode： | PLC |
| Wire Size： | 0.13mm²——2.0mm² (AWG 26-14) |
| Mould Assembly Type： | AS40、AS42、AE30（pneumatic mould can be customized) |
| Cutting Length | 270-9999mm |
| Cutting Precision： | Cutting length<100mm, Error Range ±0.5mm + (Setup cutting length*0.002), Cutting length>100mm, Error Range ±1mm + (Setup cutting length*0.002) |
| Stripping Length： | Both sides(crimping ends)0-15mm |
| Penetraction Depth： | Maximum 3mm |
| Crimping Capacity： | 2TON Servo motor five sets mute specifications |
| Power Source： | 3 phase 380V/50Hz |
| Power: | 13KW |
| Compressed Air Connection: | 0.5Map |
| Equipment Size: | L5050*W3000*H1900mm |
| Weight: | Ahout1500KG |
| Detection Device： | Wire presence, Wire overload, Terminal presence, Terminal overload, Stripping and crimping visual monitoring, Crimping force monitoring, Housing presence, Insertion error detection, Liquid tin level detection |
| Function： | Pre-feeding, Wire feeding, Fixed length cutting, stripping, single end twisting & tinning, single-end crimping, single-end insertion, adjusting crimp height on HMI, unloading defective products through CCD inspection |
| Optional: | Lin Quan MES System, Laser Inkjet Print, Seal insertion (Max 6 modules)Tinning & Twisting, Wire Stranding, Wire end solidifying, splicing, welding, Double crimping, Max.12 Crimping Modules (with programmable crimp height) |
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