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Full-Automatic Low voltage wire harness manufacturing machine
LOONG-860
Equipment Configuration
- With the German high pixel CCD inspection system.
- Module (THK), Electric engine (YASKAWA), Pneumatic mould (SMC), Sensor(Omron), CCD Camera(Basler), Reducer(Nidec-Shimpo), PLC(Keyence), Servo drive (Mitsubishi)
- The maximum productivity can reach to 1000pcs/hr
Equipment Function
- Wire selector up to 50 different specifications and colors of wires
- CCD visual inspection, CFM (Crimping Force Monitoring), Insertion/Pull-back force detection
- Both-end terminal crimping, Both-end housing Insertion
- Simultaneous multiple housing insertion
Technical Parameters
| Wire Cross-section: | 0.13mm²——4mm² (AWG 26-11) |
| Mould Assembly Type: | AS40, AS42, AE30（Pneumatic mould can be customized) |
| Cutting Length: | 250-9999mm |
| Wire Selector | Max. 50 wires (Different color & cross-section） |
| Wire End Storage： | Rotary storage unit with a maximum of 30 storage spaces |
| Connector Housing： | 30 kinds of the Housing |
| Cutting Precision: | Cutting length*0.002 |
| Stripping Length: | Full strip:0-15mm Half strip:0-15mm |
| Penetration Depth: | Maximum 3mm |
| Power Source: | China - 380V / 3 Phase / 50Hz Canada - 600V / 3 Phase / 60Hz USA/Japan - 480V / 3 Phase / 60Hz Mexico/Honduras - 480V 3 Phase / 60Hz Europe - 400V / 3 Phase / 50Hz |
| Power： | 10KW |
| Compressed Air Connection： | 0.5Map |
| Crimping Capacity: | 2.5TON Servo motor |
| QC contents: | Wire presence, Wire overload, Terminal presence, Terminal overload, Stripping and crimping visual monitoring, Crimping force monitoring, Housing presence, Insertion error detection |
| QC devices (Integrated): | CCD inspection modules, Crimping Force Monitoring (Force sensor), Insertion/Pull-back Force Monitoring (Force sensor). |
| Function: | Pre-feeding, Wire feeding, Fixed length cutting, stripping, both-end crimping, both-end insertion, adjusting crimp height on HMI, unloading defective products through CCD inspection |
| Efficiency: | Both-end crimping and insertion about 1000pcs/hr (Depends on different producing process and the functional module quantity, productivity is different) |
| Optional: | Lin Quan MES System, Laser Inkjet Print, Seal insertion (Max 6 modules), Tinning & Twisting, Wire Stranding, Wire end solidifying, splicing, welding, Double crimping, Max.12 Crimping Modules ((with programmable crimp height), Linear-carrier housing feeding/ Plate-loop conveying housing feeding module (According to customer requirements) |
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