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Full-Automatic Low voltage wire harness manufacturing machine
ZE-670
Equipment Configuration
- With the German high pixel CCD inspection system.
- Module (THK), Electric engine (YASKAWA), Pneumatic mould (SMC), Sensor (Omron), Industrial robot (EPSON), CCD Camera (Basler), Reducer (Nidec-Shimpo), PLC (Keyence), Servo drive (Mitsubishi)
- The maximum productivity can reach to 1100pcs/hr
Equipment Function
- Wire selector up to 12 different specifications and colors of wires
- CCD visual inspection, CFM (Crimping Force Monitoring), Insertion/Pull-back force detection
- Both-end terminal stripping, Sigle-end housing Insertion
- Simultaneous multiple housing insertion
- Connector bowl feeding/Robotic arm feeding
Technical Parameters
| Drive Mode： | PLC |
| Wire Size： | 0.13mm²——2.0mm² |
| Mould Assembly Type： | AS40、AS42、AE30（Pneumatic mould can be customized) |
| Wire Cutting Length： | 60-9999mm |
| Cutting Precision： | Cutting length<100mm, Error Range ±0.5mm + (Setup cutting length*0.002) , Cutting length>100mm, Error Range ±1mm + (Setup cutting length*0.002) |
| Stripping Length | Both sides(crimping ends)0-15mm |
| Penetration Depth： | 3mmMAX |
| Crimping Capacity： | 2TON servo motor 3 sets with mute specifications |
| Power Source： | 3 phase 380V/50Hz |
| Power: | 7.5KW |
| Compressed Air Connection： | 0.5Map |
| Equipment Size： | L3020*W1550*H1900mm |
| Weight： | About1000KG |
| Detection Device： | Wire presence, Wire overload, Terminal presence, Terminal Overload, Stripping and Crimping visual monitoring, Pressure Inspection, Housing presence, Insertion error detection |
| Function | Fixed length cutting, both-end crimping, single-end insertion, connector feeding, adjusting crimp height on the HMI, unloading defective products through CCD inspection |
| Efficiency： | Both-end crimping, single-end Insertion, about 1100pcs/hr (Depends on different producing process and the functional module quantity, productivity is different) |
| Optional: | Lin Quan MES System, Laser Inkjet Print, Seal insertion, Tinning & Twisting, Wire Stranding, Wire end solidifying, splicing, welding, Additional crimper, Bowl feeding/Robotic arm feeding connector |
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